Journey with Confidence RV GPS App RV Trip Planner RV LIFE Campground Reviews RV Maintenance Take a Speed Test Free 7 Day Trial ×
 

Go Back   Keystone RV Forums > Keystone Tech Forums > Modifications and Upgrades
Click Here to Login

Reply
 
Thread Tools Display Modes
 
Old 03-31-2012, 09:10 AM   #1
msp2jxr
Senior Member
 
Join Date: Feb 2011
Location: Crossville
Posts: 305
Surge protector installation

I saw a number of people were adding surge protectors to their campers. We thought this was a good idea. Since installation on surge protectors has been done I will just add my take on the installation for a 2012 Cougar 326 MKS. In our case the first step was to remove the rear cabinet between the two chairs. My ACE mechanic backed out the many screws and it gave clear access to the wiring. The hardest part of the installation is bending and cutting the 50 amp wires. Wiring in the surge protector is straight forward with matching the color wires to the colors on the surge protector and making sure the electrical load side of the protector is going to the converter. The odd thing for me was the protector is not to be mounted flat on the floor. I made a bracket to mount the protector on its side. The bracket quickly became a support for a new shelf we added in the cabinet. I left the bottom open so we could see the indicator lights on the protector.
My ACE mechanic came up with the idea of adding a left over cabinet door from our fireplace installation. I cut the top and bottom of the cabinet door and used the router to match the edging. We purchased stain from Lowe’s and after three coats it was still lighter in color but was close. Here are some pictures of the completed project.
Attached Thumbnails
Click image for larger version

Name:	original rear cabinet.jpg
Views:	226
Size:	46.3 KB
ID:	1130   Click image for larger version

Name:	rear cabinet installation of surge protector.jpg
Views:	258
Size:	57.5 KB
ID:	1131   Click image for larger version

Name:	Ace mechanic nearly finished with cabinet.jpg
Views:	264
Size:	93.6 KB
ID:	1132   Click image for larger version

Name:	finished rear cabinet.jpg
Views:	224
Size:	58.3 KB
ID:	1133  
__________________
Jay and Lori
2016 Impact 311
2015 Cougar 337 FLS (retired)
2012 Cougar 326MKS (retired)
Mor-Ryde Pin Box
2015 Super Duty F350 6.7 4x4 King Ranch
2008 Super Duty F250 6.4 Diesel 4x4 Lariat (retired)
2005 Goldwing
msp2jxr is offline   Reply With Quote
Old 03-31-2012, 09:25 AM   #2
allentx1
Senior Member
 
Join Date: Oct 2010
Location: Austin, TX
Posts: 122
That looks factory to me. Good job. Can we get details on the surge protector?
__________________
allentx1

2011 Avalanche 340TG
2010 Ford F-250 6.4l Power Stroke 2wd
Pullrite auto-slider hitch
Austin Texas area
allentx1 is offline   Reply With Quote
Old 03-31-2012, 09:39 AM   #3
msp2jxr
Senior Member
 
Join Date: Feb 2011
Location: Crossville
Posts: 305
Surge Protector Model Number

The surge protector was bought through Amazon.com for $274.31. We had free shipping. The model number is TRC 3460 Surge Guard 50-Amp Hardwired.
Now that I have used this device a few times I will mention there is a 2 minute 16 second delay before you trailer power kicks in once you plug your unit into shore power. When it comes on it starts with a loud clap so you know it kicked in. I have also noticed a slight hum coming from the unit. I am glad I have a cabinet over it.
__________________
Jay and Lori
2016 Impact 311
2015 Cougar 337 FLS (retired)
2012 Cougar 326MKS (retired)
Mor-Ryde Pin Box
2015 Super Duty F350 6.7 4x4 King Ranch
2008 Super Duty F250 6.4 Diesel 4x4 Lariat (retired)
2005 Goldwing
msp2jxr is offline   Reply With Quote
Old 03-31-2012, 09:48 AM   #4
jbsmith
Senior Member
 
jbsmith's Avatar
 
Join Date: Dec 2011
Location: Dayton
Posts: 175
Quote:
Originally Posted by msp2jxr View Post
The hardest part of the installation is bending and cutting the 50 amp wires.
Ain't that the truth!!!

I just wrapped up installation of a TRC Surge Guard Plus Model 40240 in our 331MKS. Installation required relocation of the power converter/charger, removal of the power panel, fishing the remote cable through the wall, and alligator wrestling the 6 gauge cable into submission. This particular TRC unit can be installed in any orientation except hanging, i.e. cover facing down. The remote display panel includes a switch allowing you to bypass the 2 min delay. It also has a slight hum when energized.

Photos show location of power disconnect relay in basement and installation of the remote display. The dealer wanted over $200 in labor to do the same install.
Attached Thumbnails
Click image for larger version

Name:	IMG_0402.jpg
Views:	208
Size:	92.2 KB
ID:	1134   Click image for larger version

Name:	IMG_0399.jpg
Views:	197
Size:	95.4 KB
ID:	1136   Click image for larger version

Name:	IMG_0400.jpg
Views:	199
Size:	97.1 KB
ID:	1137   Click image for larger version

Name:	IMG_0401.jpg
Views:	196
Size:	94.7 KB
ID:	1138  
__________________
J. B. Smith
Dayton, OH

2012 Keystone Cougar 331MKS
2018 RAM 3500 Laramie 6.7L DRW
B&W Companion
jbsmith is offline   Reply With Quote
Old 03-31-2012, 10:01 AM   #5
msp2jxr
Senior Member
 
Join Date: Feb 2011
Location: Crossville
Posts: 305
Very clean and impressive job on the installation. I like that you have a bypass switch...
__________________
Jay and Lori
2016 Impact 311
2015 Cougar 337 FLS (retired)
2012 Cougar 326MKS (retired)
Mor-Ryde Pin Box
2015 Super Duty F350 6.7 4x4 King Ranch
2008 Super Duty F250 6.4 Diesel 4x4 Lariat (retired)
2005 Goldwing
msp2jxr is offline   Reply With Quote
Old 03-31-2012, 10:19 AM   #6
f6bits
Senior Member
 
Join Date: Nov 2011
Location: SoCal
Posts: 1,739
The 2+ minute delay is normal, supposedly to protect your air conditioner from a rapid recycle.

I see from the SurgeGuard site that the remote is no longer available for the 30A hardwire unit. Bummer. I’m kind of liking my portable unit because I can easily swap it out or bypass it if it breaks. I keep it padlocked to my power cable so it doesn’t wander off.
__________________
-Scott, DW, DG, DB, and DD

2011 Passport 2590BH
2009 Ford F150 SuperCrew FX4 5.4L w/Max Tow
f6bits is offline   Reply With Quote
Old 04-04-2012, 01:38 PM   #7
LarryL
Senior Member
 
LarryL's Avatar
 
Join Date: Feb 2011
Location: calif
Posts: 193
I to found it easier to install the surge guard with cabinet out of
the way a lot of screws, I have one with a remote display and
bypass switch, mounted it on the the front of the cabinet and
also cut down a door I had when I put my fireplace in.
I have noticed the chair I like it would you be so nice to
tell where you brought it please.
Attached Thumbnails
Click image for larger version

Name:	P3030026.jpg
Views:	153
Size:	43.4 KB
ID:	1163   Click image for larger version

Name:	P3090044.jpg
Views:	158
Size:	35.4 KB
ID:	1164   Click image for larger version

Name:	P3090046.jpg
Views:	148
Size:	31.9 KB
ID:	1165   Click image for larger version

Name:	P7070019.jpg
Views:	136
Size:	41.4 KB
ID:	1166  
__________________
2500HD Chev 6.0
2011 326MKS Cougar
LarryL is offline   Reply With Quote
Old 04-04-2012, 02:42 PM   #8
msp2jxr
Senior Member
 
Join Date: Feb 2011
Location: Crossville
Posts: 305
We purchased our chairs from Slumberland. IMHO, they are much lighter and more comfortable than the factory chairs.

Your install looks great! I like the remote idea. We were not aware of that feature when we purchased our surge protector. Where did you get your stain and can you tell us what color it is.

Thanks.
__________________
Jay and Lori
2016 Impact 311
2015 Cougar 337 FLS (retired)
2012 Cougar 326MKS (retired)
Mor-Ryde Pin Box
2015 Super Duty F350 6.7 4x4 King Ranch
2008 Super Duty F250 6.4 Diesel 4x4 Lariat (retired)
2005 Goldwing
msp2jxr is offline   Reply With Quote
Old 04-04-2012, 05:37 PM   #9
LarryL
Senior Member
 
LarryL's Avatar
 
Join Date: Feb 2011
Location: calif
Posts: 193
I will look at the chairs see if I can afford to buy them.
The stain I used was minwax gel stain Mahogany 003
It took two coats left each coat on for 10 minutes.
__________________
2500HD Chev 6.0
2011 326MKS Cougar
LarryL is offline   Reply With Quote
Reply


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Forum Jump

» Featured Campgrounds

Reviews provided by

Powered by vBadvanced CMPS v3.2.3
Disclaimer:

This website is not affiliated with or endorsed by the Keystone RV Company or any of its affiliates in any way. Keystone RV® is a registered trademark of the Keystone RV Company.


All times are GMT -8. The time now is 12:14 PM.


Powered by vBulletin® Version 3.8.9
Copyright ©2000 - 2024, vBulletin Solutions, Inc.