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Old 11-20-2015, 03:25 PM   #1
gearhead
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Dual Battery box

We've had the Montana about 18 months now. When we bought it, I paid the dealer to install 2 batteries since we dry camp at races occasionally. They installed 2 batteries but only one had a battery box. They said they were out of boxes. Right. They finally mailed me a battery box, it was the same thing I could have bought at WalMart--no vent hose connection. So when I would think about it I would Google battery boxes. This week I saw where someone had used a Tupperware type box to put 2 batteries in. Long story shorter...I found a Sterlite tub at Walmart that would work for the 2 batteries. I found a PVC coupling that slipped in the existing vent hose. Drilled the tub lid with a hole saw, put a new hose clamp on the coupling under the lid, and tightened the clamp on the hose on top. A little 3M marine sealant and I think it's good to go. I did have a little extra room in the tub so I cut some treated 2x4 to fill the voids and keep the batteries from bouncing off each other.
If anyone needs a pic I'll get ya one.
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Old 11-20-2015, 03:56 PM   #2
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I think that if you posted some pics it could help others save a few bucks
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Old 11-21-2015, 06:31 PM   #3
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I think that if you posted some pics it could help others save a few bucks
Whaaat?? My technical writing skills are inadequate? LOL
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Old 11-22-2015, 09:49 AM   #4
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Recently installed 2 6 volt batteries. I used the original vent hose, spliced it with a tee connector, bought 2 6 volt battery boxes that fit like a glove, a couple flanges and an extra hose. Total cost about $40. I wish the extra hose were black but white is what I found so no biggie.
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Old 11-22-2015, 01:26 PM   #5
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Here are pics. If you do this, find a box that has snap over type locks.
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Old 11-22-2015, 01:33 PM   #6
gearhead
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Recently installed 2 6 volt batteries. I used the original vent hose, spliced it with a tee connector, bought 2 6 volt battery boxes that fit like a glove, a couple flanges and an extra hose. Total cost about $40. I wish the extra hose were black but white is what I found so no biggie.
I decided not to invest in a new battery box. I'll go to bigger batteries when I replace these in a year or 2. Maybe then.
I've got about $9 in the box and the PVC coupling.
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Old 11-22-2015, 02:26 PM   #7
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gearhead, Howdy;

How have you secured the Sterlite tub itself in place ?

Curious mind ...

hankaye
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Old 11-23-2015, 02:10 PM   #8
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gearhead, Howdy;

How have you secured the Sterlite tub itself in place ?

Curious mind ...

hankaye
I haven't yet. I plan on running a couple self drilling/self tapping screws with fender washers through the bottom.

The dealer didn't have either battery secured.
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Old 11-23-2015, 02:46 PM   #9
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Is the tube just free vented or do you have a small fan on it?
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Old 11-23-2015, 04:37 PM   #10
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Is the tube just free vented or do you have a small fan on it?
Its free vented through the factory hose and vent grill.
I have either been lucky or the issue of hydrogen off gassing isn't as serious as I understand it. My dealer supplied 2 batteries....one had a box made to connect to the vent hose, which the dealer supplied; but the second battery they installed was just sitting on the steel floor. The battery top cover with the hose could not snap down on its bottom half because the wires that connected to the other battery. So the batteries were basically just venting into the storage/generator compartment.
I am very aware of hydrogen characteristics (Olefins Hydrotreater) and dangers, but I'm not very knowledgeable of battery off gassing during charging. I assume the "lighter than atmosphere" hydrogen would want to rise to escape. I am familiar with Chlor-Alki process which is the same as charging a battery, in a scale many times over.
Lucky me, lucky us, I suppose.
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Old 11-27-2015, 03:12 PM   #11
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Battery boxes

I have seen people go to great lengths to box and vent their batteries.

Could someone please explain the need for it as the storage area has plenty of holes for the air to enter and escape. I have two 12 volt batteries end to end with the hose loosely in the well they sit in. I don't think it does a thing.

I would think that TT's would have more trouble than 5th's as they have their black battery boxes in the full sun, sometimes.

Please advise.

Bob
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Old 11-27-2015, 03:48 PM   #12
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I have seen people go to great lengths to box and vent their batteries.

Could someone please explain the need for it as the storage area has plenty of holes for the air to enter and escape. I have two 12 volt batteries end to end with the hose loosely in the well they sit in. I don't think it does a thing.

I would think that TT's would have more trouble than 5th's as they have their black battery boxes in the full sun, sometimes.

Please advise.

Bob
The issue is hydrogen gas, think Hindenberg. Its not an issue on a TT because the battery box is out in the open where the gas dissipates into the air. When the battery is stored in a compartment the hydrogen gas could collect in the closed in space and create an explosion hazard. Hydrogen is lighter than air so it naturally rises through the vent tubing to the outside air. As I understand it hydrogen is released by the batteries during charging/overcharging. Now just how much hydrogen is released is a matter of debate and I'm not qualified to answer that. Before I did my dual battery conversion I researched for a couple days to come up with my setup. I occasionally read about people out there who have gotten away with zero venting, so far. I did not read about anyone who had or knew about an actual explosion. Just because your compartment has holes does not mean it is properly vented. That would depend on where the holes are. If they are in the floor they would do nothing to allow Hydrogen to escape as it will collect at the top.
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Old 11-27-2015, 06:33 PM   #13
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Normally a fifth wheel battery box has a hole in the bottom that extends down past the floor line. If your new box is covering one of those holes, it should be simple to add a fitting to vent it.
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Old 11-27-2015, 09:35 PM   #14
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My batteries were essentially unvented until I put them in this box. It's just how lucky do you feel? If all the conditions are right you could get a bang.
I thought about just removing the hose and leaving the little 4 inch vent opening. But no. And I needed a project that day to get me out of the house.
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Old 11-28-2015, 04:28 AM   #15
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Wow, it never ceases to amaze me what some dealers will do or NOT do. I know the factory ships a single group 24 box vented on the bottom and top. Adding the second box is simple, but it sounds like your dealer went for the cheapest route.
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Old 11-28-2015, 12:54 PM   #16
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Thanks for info gents. My next step was to remove the hose and use the hose vent located at the top of the battery storage area.

I should then get dual vented boxes or add more vents to the area.
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Old 11-28-2015, 01:58 PM   #17
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If your batteries are in a compartment, they need to be vented from the floor line to a vent on the exterior of the trailer. If they are on a tongue then the boxes are self venting.
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Old 11-28-2015, 02:27 PM   #18
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Wow, it never ceases to amaze me what some dealers will do or NOT do. I know the factory ships a single group 24 box vented on the bottom and top. Adding the second box is simple, but it sounds like your dealer went for the cheapest route.
That's giving them too much credit. They go for incompetence mostly.
If you've never experienced one of these mega dealers and their lack of organization, you have truly missed a masochistic experience.
YES, beat me up some more, I paid extra for it. YES, you can keep it 6 weeks for a 2 day job. YES, I'll clean up the dirty handprints you left.
LOL
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Old 01-04-2016, 11:22 PM   #19
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This will be one of the first mods I do on mine. I will post pics when I do. In my 28RDB, the factory battery sits in a side compartment big enough for only one battery. So I will put the dual box in the front and run the vent pipe from there back to factory hole on that side.

Question: what is the reason for needing a vent on the bottom? My Century Plastics box is solid on bottom. How important?
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Old 01-05-2016, 05:31 AM   #20
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My factory box was also completely sealed. I don't think you want a vent on the bottom. Hydrogen has rises because it's lighter than air.

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