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Old 07-19-2022, 05:26 PM   #1
RStarkey
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Fuzion 430 generator problems

We have 2022 Fuzion 430 and the generator will not stay running more than 30 minutes or less. Has a 36 code, changed oil and filter so oil level is correct. Once it shuts down and try a restart no luck unless you push the primer button then it runs maybe 10 minutes. Do these have an additional fuel pump back at the tank? How about a fuel filter? My other Onan has a filter at the carb don't see one here. Does the fuel station have to be on? The hour meter shows 994 hours on a brand new unit, really starting to piss me off.
Thanks Rick
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Old 07-19-2022, 05:37 PM   #2
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Since a 36 code can be related to fuel pressure, there should be a fuel filter located where the rubber line enters the gen. There isnít another pump at the tank that Iím aware of and you donít need to have the fuel station turned on. There may be a restriction in the line, maybe some junk in the tank clogging the pick up.

You might want to get a can of fuel, run a fuel line to the gen and see if it runs. That will tell you if the issue is the gen or the fuel supply.
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Old 07-19-2022, 07:22 PM   #3
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The 994 hours are probably just break-in running time
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Old 07-19-2022, 08:14 PM   #4
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Iíve seen a partially linked fuel line coming from the tank cause similar problems. Sounds like a slow fuel pick up. Once it sits for a bit, the vacuum on the line pulls fuel into the line, but once it starts up and uses that fuel, it canít draw more fast enough. Iíd trace the fuel line back and make sure it isnít kinked somewhere.
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Old 07-21-2022, 04:54 PM   #5
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So this is what i discovered. A nearly total kink just about 12" before going up to the fuel pump. Looks like the installer had pulled the slack up to the generator and pulled a little to hard. Had good flow of fuel out of the hose. One more problem, now no gas is getting into the carb. Pulled the carb, couldn't blow any air into the bowl. Removed the bowl and needle still no flow. found a little red fleck stuck in the seat. Not sure what it could have been. Reassemble and it ran for 1 1/2 hours before I shut it down.
Made me a happy camper!
Thanks for all the help
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Old 07-21-2022, 05:13 PM   #6
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Glad to hear you got it.
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Old 07-22-2022, 06:49 AM   #7
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Just curious abot that "new generator with 994 hours on the meter"...

After your 1.5 hour run, what did the hour meter read ???
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Old 07-22-2022, 12:10 PM   #8
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With the symptoms you described, I figured it was a kinked fuel line. Glad you got it taken care of.

I’m also kinda curious about the 994 hours. Keystone doesn’t ship them with fuel, the dealer has to service them and make sure everything is running. Doesn’t sound like your service department did much since the fuel line was kinked. Don’t know how it would have gotten almost 1,000 hours on it. Even 99.4 or almost 100 hours would be excessive for a dealer service. That’s normally 1-2 hours. I’m wondering if the meter is bad or if you got some type of a refurbished unit.
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Old 07-25-2022, 08:26 PM   #9
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From the factory mine showed 3 or 4 hours on it. I knew the selling dealer did not run or test it as the generator was not even hooked up to the batteries and I had to trouble shoot for them why it wouldnít start. Go figure. I looked through the in command book and found how to reset the hour meter.
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Old 08-02-2022, 05:46 PM   #10
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Not sure how the 994 hours got on it. It's sure looks like a brand new unit that's for sure. QC sure has taken a dive. aktmracer where did you find the reset info?
Thanks Rick
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Old 08-02-2022, 08:30 PM   #11
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Quote:
Originally Posted by RStarkey View Post
Not sure how the 994 hours got on it. It's sure looks like a brand new unit that's for sure. QC sure has taken a dive. aktmracer where did you find the reset info?
Thanks Rick
If memory serves, I called In-Comand and they walked me through it providing a code that needs entered. Iím pretty sure I wrote down the process in my manual. I can take a look tomorrow night when I get home and get back to you.
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Old 08-06-2022, 05:42 PM   #12
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Originally Posted by RStarkey View Post
Not sure how the 994 hours got on it. It's sure looks like a brand new unit that's for sure. QC sure has taken a dive. aktmracer where did you find the reset info?
Thanks Rick
Here you goÖSorry for the delay
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2022 Fuzion 373
2020 Road Glide- Scorched Orange
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Old 08-07-2022, 05:24 PM   #13
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Do you happen to have the code?
Thanks Rick
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Old 08-07-2022, 05:44 PM   #14
aktmracer
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I sent you a DM
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Old 08-08-2022, 09:57 AM   #15
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I don't remember the code but i remember it didn't match my problems that i was having. I just happened to find that the coil wasn't working by accident.Pull the spark plug out of each cylinder and see if each cylinder is firing. Hope this helps.
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Old 08-08-2022, 10:40 AM   #16
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I don't remember the code but i remember it didn't match my problems that i was having. I just happened to find that the coil wasn't working by accident.Pull the spark plug out of each cylinder and see if each cylinder is firing. Hope this helps.
This Item works great...

https://www.harborfreight.com/in-lin...ker-63590.html
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Old 08-09-2022, 05:55 PM   #17
RStarkey
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Originally Posted by aktmracer View Post
Here you goÖSorry for the delay
Got the info, reset and we now have a whole lot newer generator

Thanks again
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Old 06-10-2024, 12:54 PM   #18
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I sent you a DM
Hello,
I am having the exact same issue. I may have run my generator about 8 hours total yet it shows 3003.1 on the in command system. Can you please send me the code and instructions to correct this?I reached out to incommand and had a different experience. They were not helpful at all and told me I need to update my software!
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Old 06-10-2024, 09:05 PM   #19
aktmracer
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Just saw this, I’ll try and look for the info tomorrow night after work.
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2020 Road Glide- Scorched Orange
KTMísÖ
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