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08-06-2017, 10:45 AM
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#1
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Junior Member
Join Date: Jul 2017
Location: rice lake
Posts: 3
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soft floor on xlite
Help! I have a soft floor on 2016 cougar xlite 21rbs. Bought new in March 2016. New to campers so I thought new was best route to take. Only has a one year warranty and dealer is now out of business. Company not much help. Floor is soft in front of kitchen cabinets about 4' long. No water leaks. I hate to start cutting bottom open and floor has vinyl flooring on it.
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08-06-2017, 12:33 PM
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#2
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Site Team
Join Date: Jul 2014
Location: Modesto
Posts: 20,319
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Welcome to the forum
If you search using "soft floor", there are threads here that describe the different types of floor construction, I would take the time to read them before cutting into the flooring.
__________________
2012 Copper Canyon 273FWRET being towed by a 1994 Ford F350 CC,LB,Dually diesel.
Airlift 5000 bags, Prodigy brake control, 5 gauges on the pillar.Used to tow a '97 Jayco 323RKS.
Now an RVIA registered tech. Retired from Law enforcement in 2008 after 25+ yrs.
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08-06-2017, 12:39 PM
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#3
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Senior Member
Join Date: Jul 2014
Location: Solomons
Posts: 3,874
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Has the floor always had this soft area? If so, it may just not have enough support there.
2016 Passport GT 2810BHS, 2016 F350 CC DRW
__________________
Tom
2019 Alpine 3651RL
2016 F350 CC DRW
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08-06-2017, 01:00 PM
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#4
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Senior Member
Join Date: Feb 2017
Location: Dade City
Posts: 1,039
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A few years back I had a couple of inches of water in a finished basement. The restoration company had a non-destructive moisture tester they surveyed the walls with to determine the amount of moisture inside the walls.
Good Luck.
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08-07-2017, 08:08 AM
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#5
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Senior Member
Join Date: Jul 2014
Location: Nevada
Posts: 2,695
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If the floor is due to a design structural problem and not due to water intrusion, I think I would lay down a sheet of aluminum diamond plate and coat it with a Rhino-style of bedliner for traction/anti-slip.
There have been reports of similar issues with ramps. Outside warranty replacement, I would do the same resolution with the diamond plate.
__________________
Desert185 🇺🇸 (Retired Chemtrail vendor)
-Ram 2500 QC, LB, 4x4, Cummins HO/exhaust brake, 6-speed stick.
-Andersen Ultimate 24K 5er Hitch.
-2014 Cougar 326SRX, Maxxis tires w/TPMS, wet bolts, two 6v batts.
-Four Wheel 8' Popup Camper.
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08-07-2017, 08:34 AM
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#6
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Junior Member
Join Date: Jul 2017
Location: rice lake
Posts: 3
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No, the floor was normal the first 13 months. It is usable as is but will it get worse? The resale value is also gone. We have put on quite a few miles on it(10-12K) but a floor in a camper should not wear out with mileage.
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08-07-2017, 09:06 AM
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#7
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Senior Member
Join Date: Jul 2014
Location: Solomons
Posts: 3,874
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Makes me wonder if a support has broken. Don't know how else to figure it out except dropping the bottom coroplast.
2016 Passport GT 2810BHS, 2016 F350 CC DRW
__________________
Tom
2019 Alpine 3651RL
2016 F350 CC DRW
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08-07-2017, 12:51 PM
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#8
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Site Team
Join Date: Mar 2011
Location: Gaylord
Posts: 26,979
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Quote:
Originally Posted by Tbos
Makes me wonder if a support has broken. Don't know how else to figure it out except dropping the bottom coroplast.
2016 Passport GT 2810BHS, 2016 F350 CC DRW
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That was also my thought... I'd want to verify the supporting framework under the floor is not broken or damaged before tearing into the wooden decking. If I remember, there is no coroplast under the garage. It's "sealed" (if you can call it that) with DARCO, a plasticized, tarp like material that's similar to the "blue plastic tarps" we use for most everything. DARCO is an "industry standard" in the mobile home world. It's used as the underlining for almost all mobile homes to hold in the insulation and to protect against "critters and humidity".....
__________________
John
2015 F250 6.7l 4x4
2014 Cougar X Lite 27RKS
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08-09-2017, 07:41 AM
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#9
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Junior Member
Join Date: Jul 2017
Location: rice lake
Posts: 3
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soft floor on xlite
The model is 21rbs. It is a smaller unit, a couples coach, not a toy hauler. The soft floor is from near the rear door to the front of the kitchen sink. I do not want diamond plate over the floor. Again I say, no water leaks. This did not show until about 13 months old. Bought it new.
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08-09-2017, 09:13 AM
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#10
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Senior Member
Join Date: Jul 2014
Location: Nevada
Posts: 2,695
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Quote:
Originally Posted by PaKraemer
The model is 21rbs. It is a smaller unit, a couples coach, not a toy hauler. The soft floor is from near the rear door to the front of the kitchen sink. I do not want diamond plate over the floor. Again I say, no water leaks. This did not show until about 13 months old. Bought it new.
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Sorry. Was thinking toy hauler. Good luck with this.
__________________
Desert185 🇺🇸 (Retired Chemtrail vendor)
-Ram 2500 QC, LB, 4x4, Cummins HO/exhaust brake, 6-speed stick.
-Andersen Ultimate 24K 5er Hitch.
-2014 Cougar 326SRX, Maxxis tires w/TPMS, wet bolts, two 6v batts.
-Four Wheel 8' Popup Camper.
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08-09-2017, 07:50 AM
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#11
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Site Team | Emeritus
Join Date: Dec 2015
Location: Kansas City
Posts: 3,878
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Is this one of the sandwich board floors? If this is an area you frequently stand in it may have compressed over time.
Sent from my SAMSUNG-SM-N910A using Tapatalk
__________________
Chip Bruce, RPh
Kansas City, MO
2016 Impact 312
2017 Silverado 3500HD SRW
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08-09-2017, 08:52 AM
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#12
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Senior Member
Join Date: Feb 2013
Location: Lacey, WA
Posts: 502
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Hi,
I have the same model as you except mine is a 2013.
On my TT, there is about a 1 square foot cutout of the coroplast used for accessing the slide out motor in case you ever have to manually crank it in. This cut out would be a good place to poke your head for a visual inspection of the floor supports.
Climb under yours and see if you also have this cutout.
Take care and let us know what you find,
__________________
Lee & Christie
1970 F250 Highboy 4x4
2013 Cougar 21RBSWE
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03-03-2018, 08:41 AM
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#13
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Junior Member
Join Date: Mar 2018
Location: Powell
Posts: 5
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What wa
s the resolution
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03-03-2018, 08:54 AM
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#14
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Junior Member
Join Date: Mar 2018
Location: Powell
Posts: 5
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Cougar 21RBS with soft floor in the center running the length of the kitchen area. No water damage. feels like end of divingboard. deal states it is because of span between supports. Any thoughts on how this can be fixed?
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03-03-2018, 10:14 AM
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#15
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Site Team
Join Date: Mar 2011
Location: Gaylord
Posts: 26,979
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There's a "fine line" between the flexibility required to keep a trailer from "self destructing while being towed" and "feeling solid when parked". The newer, lighter floor system in ultralight trailers does not "walk the same" as the older, heavier 7/8" solid floor. Also, may floorplans have a 16" "empty space" running down the center where the furnace ducting is positioned. There is minimal support through that area by design.
Some "spongy feel" is to be expected, so depending on how much you're experiencing, it may be normal. The only way to "measure for yourself" is to walk in several trailers with the same floorplan/model number and compare what you feel in your trailer vs what you feel in other models. Be sure that when you compare, you have the same conditons. In other words, if yours is "blocked, chocked and leveled" then compare with the same setup in the other trailers. If yours is "parked on it's tires and not leveled" then compare with that condition in the other trailers.
Once you get that "subjective by my feel" experience, then you can discuss it with the dealer in a "direct comparison" discussion rather than a "I don't know what's normal but I don't think this is" kind of discussion.....
Good Luck
__________________
John
2015 F250 6.7l 4x4
2014 Cougar X Lite 27RKS
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03-06-2018, 07:19 PM
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#16
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Member
Join Date: Apr 2013
Location: Fargo
Posts: 95
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I have a 2011 250BH that developed the "soft floor" and never had water. Started in the same place in front of the kitchen cabinets at the floor vent. In the last couple of years it has grown to nearly all of the center section of the trailer. It is a sandwich floor and I believe it is the foam core compressing and the glue failing for the plywood. It concerned me at first and now I am accepting that the floor construction is just plain failing. I would strongly discourage any purchase of a laminated foam core floor with thin top plywood. Not sure about it being laminated at all. Walls and ceilings should be fine. Will find out this spring how badly the value has fallen due to the "soft floor".
Just my 2 cents, buyer beware.
Tom
__________________
2015 F350, 2019 Arctic Fox 27-5L, Wonderful tolerant Wife and 3 perimeter alarms
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03-12-2018, 07:17 AM
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#17
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Junior Member
Join Date: Mar 2018
Location: Powell
Posts: 5
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Quote:
Originally Posted by JRTJH
There's a "fine line" between the flexibility required to keep a trailer from "self destructing while being towed" and "feeling solid when parked". The newer, lighter floor system in ultralight trailers does not "walk the same" as the older, heavier 7/8" solid floor. Also, may floorplans have a 16" "empty space" running down the center where the furnace ducting is positioned. There is minimal support through that area by design.
Some "spongy feel" is to be expected, so depending on how much you're experiencing, it may be normal. The only way to "measure for yourself" is to walk in several trailers with the same floorplan/model number and compare what you feel in your trailer vs what you feel in other models. Be sure that when you compare, you have the same conditons. In other words, if yours is "blocked, chocked and leveled" then compare with the same setup in the other trailers. If yours is "parked on it's tires and not leveled" then compare with that condition in the other trailers.
Once you get that "subjective by my feel" experience, then you can discuss it with the dealer in a "direct comparison" discussion rather than a "I don't know what's normal but I don't think this is" kind of discussion.....
Good Luck
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John, dealer took off the underbelly cover and added support in front of slideout. Said floor looked great from underside. But was unable to add support in the main section because of the slideout. The spring area is a line that is 6 feet long in the kitchen going the length and dips over a 1/4 inch on my 175lbs
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03-12-2018, 08:20 AM
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#18
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Site Team
Join Date: Mar 2011
Location: Gaylord
Posts: 26,979
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Quote:
Originally Posted by Larry T
John, dealer took off the underbelly cover and added support in front of slideout. Said floor looked great from underside. But was unable to add support in the main section because of the slideout. The spring area is a line that is 6 feet long in the kitchen going the length and dips over a 1/4 inch on my 175lbs
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Have you walked inside another trailer with the same floorplan? If so, does the floor in it flex the same as your floor? If you haven't done that comparison, it's difficult to say that yours is different or that both are the same, so it must be inherent in the design. That's not to suggest it is "normal" rather the suggestion would be: If that one doesn't flex and yours does, then yours is weak. If both flex, the question becomes is it a problem or is it just something to live with. If it's a problem, then Keystone and the dealer need to address it. If it's "normal for every model built like that and has not presented a reliability issue" then it's "just the way it is".....
The first step (in my opinion) is to make a 1:1 comparison with another trailer just like yours and inspect the floor in that one for similarities/differences. Only then can you determine if yours is different.
__________________
John
2015 F250 6.7l 4x4
2014 Cougar X Lite 27RKS
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03-13-2018, 12:08 PM
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#19
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Junior Member
Join Date: Mar 2018
Location: Powell
Posts: 5
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John, we have been in others and the dealer said it is an issue but had no idea how to fix it.
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03-10-2018, 07:42 AM
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#20
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Junior Member
Join Date: Mar 2018
Location: Powell
Posts: 5
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Is the only fix to place a solid metal plate or can there be some type of bonding agent injected into the sandwich board flooring to add strength?
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