I had this issue also. I cut metal pieces for both sides of each corner, epoxied them to the exist plastic and then riveted them together. A little paint and it looks OK.
I also added weather stripping to the entire area where the shroud meets the front cap which tightened the top rubber quick fasteners and the cover in general.
Seems to have cured my issues.
Mike
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2006 F350 CC Dually 6.0 Powerstroke "the marshmallow"
2017 Montana 3710FL
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